一、能源精细化管理的作用
能源精细化管理能够通过对能源管理要素进行全面梳理,结合企业实际情况,对全方位管理现状进行审视,按要素逐个对标找差作为推进工作的抓手,加强对能源消耗的管控,提升各工序能源精细化管理程度,最终达到降低消耗和成本最优的目的。
二、能源精细化管理工作如何开展
①要进行能源精细化管理,需先将所有能源管理碎片化,如按产品粉碎、按工序粉碎、按耗能设备粉碎、按班组粉碎…… ②对每个能源因素 的点进行理论能耗测算; ③对每个能源因素的点进行实际能耗测试; ④对实际能耗测试数据进行统计分析; ⑤实施能耗指标考核; ⑥对不合理的能耗点制定方案,进行改进; ⑦对改进后的能耗再次进行测试,算出节能效果。
三、能管系统在能源精细化管理中的作用
(1)能源管理系统通过对企业的各个用能系统的全过程关键能耗设备进行实时监控,并基于异常判定机理,自动告警,实现能耗异常过程快速响应,同时进行能耗过程的实时统计,便于过程管理快速追溯,降低能耗异常带来的成本损耗。
(2)能源管理系统通过构建能耗指标管理、能耗标杆管理、能耗计划管理和能耗统计考核,将能耗分部门、生产线、工序、设备(班组)进行细化,实现能耗各类指标与相关责任人柔性匹配和灵活配置,通过自动生成能耗统计的考核报表,实现高效快速的绩效考核导向,构建灵活高效的能耗绩效管理机制,持续推动人员改善能耗水平,降低生产制造能耗成本。
(3)能源管理系统通过构建能耗成本分析、能耗指标分析、能耗预测分析和能耗平衡分析,将能耗进行细化高效分析,实现能耗管理快速科学决策,实现企业人力、物力和财力的科学评价及快速配置,特别是规划性资源的有效管理,能够有效降低企业资源损耗,比如能耗预测分析可有效决策管理能耗的购入量和控制能源的使用量等,从而降低能耗管理成本;比如能耗平衡分析,有效对比各系统能耗消耗,为产线扩能及投建提供大数据支持,实现最佳产能衔接配置。
(4)能源管理系统通过对重点用能设备进行在线诊断,评价能耗健康状态,通过能耗历史寻优,寻找最佳的过程工艺参数,不断改善重点用能设备能耗状态,持续改善能源消耗水平,降低设备能耗成本。
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